Our Expertise in Design & Prototyping

Design & Prototyping
50+ Years of Experience

Design. Prototype. Production.

With decades of experience, Zirwick supports its customers from the initial idea to the finished series product – all from a single source:

  • Customized concept development & 3D design
  • Rapid prototypes made of EPS, EPP, and EPE – for early testing without tooling costs
  • Function testing, adjustment, and optimization
  • Reliable production of small to large series, including precisely fitting packaging solutions

This holistic approach makes it possible to develop and implement customized, efficient, and cost‑effective packaging and molded part solutions in close collaboration with you.

Products

Formteile

Molded Parts Made of EPS

Lightweight, precise, and weather-resistant molded parts for technical applications – from pallets and trays to complex components in the automotive, aerospace, household, HVAC, and medical technology sectors.

Examples: Packaging for transport, storage or sales, dunnage trays, thermal and sound insulation, model making, and more

Zuschnitte

Cut-to-Size Pieces Made of EPS

Custom-cut pieces made of EPS, EPE, and EPP for automation, storage, displays, and industrial applications – optimized for transport, production, and logistics.

Examples: Dunnage trays, holders, transport & storage protection, shock buffers

Industry Solutions

Packaging & Logistics
Packaging & Logistics

Durable Styrofoam packaging to protect sensitive products during storage and transport – lightweight, shock-absorbing, and tailor-made.

Technical Industry
Technical Industry

Molded parts for industrial applications – functional, precisely fitted, and designed to meet mechanical and thermal requirements.

Medical Technology
Medical Technology

Packaging solutions for medical products – hygienic, temperature-stable, and safe for transport.

Toys & Leisure
Toys & Leisure

Lightweight, dimensionally stable parts for toys and leisure products – safe, versatile, and customizable.

Food & Thermal Boxes
Food & Thermal Boxes

EPS thermal boxes for temperature-controlled food transport – efficient, food-safe, and reusable.

Custom Solutions / Special Applications
Custom Solutions / Special Applications

Custom EPS components for specific requirements – from prototypes to series production.

Services

Consulting & Concept Development

We are happy to advise you on choosing the right material and optimal packaging solution for your requirements.

Design & Prototyping

We create CAD designs and prototypes to bring your ideas to life.

Tool Development & Production

We develop and manufacture the necessary tools to produce your EPS molded parts and cut pieces with high quality.

Packaging & Logistics Solutions

We assist you in organizing and managing your packaging and logistics processes.

Delivery

We deliver your EPS molded parts and cut pieces reliably and punctually to your production or storage site.

Contact

Gebr. Zirwick GmbH & Co. KG

Burgweg 32
74360 Ilsfeld
Germany
Fax:
+49 7062 9048 44

We are happy to assist you with advice and support. Contact us for inquiries or offers.